Medical processing parts need to meet strict requirements such as high precision, high safety, and biocompatibility. 

Below are some common and effective solutions:

Choosing the right processing technology 

We choose the process flow based on customer drawings. Generally, we start with material cutting, followed by high-speed sawing, grinding, CNC four-axis machining, milling, manual tapping, heat treatment, grinding again, CNC drilling, and manual tapping to remove all burrs. Finally, we conduct product inspection before shipment. 

Five-axis milling micro-machining technology: 

This is a type of CNC processing that can finely process materials from five directions simultaneously, making it particularly suitable for manufacturing complex-shaped instruments. It has extremely high processing precision, ensuring a smooth surface and perfect fit of the parts.

 Controlling the quality of processing materials 

We ｓｅｌｅｃｔ biocompatible materials that meet medical standards, such as stainless steel, aluminum alloys, titanium alloys, cobalt-chromium-molybdenum alloys, and specific medical plastics. These materials have good biological safety and will not produce adverse reactions in the human body. They also possess sufficient strength, hardness, and corrosion resistance to meet the demands of medical parts in various usage scenarios.

Strictly conduct quality inspection and control

Follow the quality management system:

 Implement a strict quality management system in every aspect from raw material procurement to finished product inspection, with ISO certification, and perform reliability testing using advanced detection technologies.

Focus on protection during the processing process

Packaging protection: 

During production and packaging inspection, use materials such as foam paper, pearl cotton, and bubble wrap for packaging to reduce vibration and damage to parts during transportation; design suitable packaging schemes based on the shape, size, and weight of the parts to ensure stable placement within the packaging; use dividers or separators inside the packaging to keep parts apart and prevent colliding with each other.

Reasonably optimize costs

Process optimization:

 Reduce processing costs by combining various processes. For certain parts, evaluate the feasibility of using die casting combined with CNC and profile processing and choose processes that can reduce the processing volume while meeting product characteristics (such as surface treatment requirements and high precision requirements).

Supply chain management: 

Establish a mature supply chain system to ensure stable supply of raw materials while reducing raw material costs through bulk purchasing; optimize production processes to improve production efficiency and shorten processing time, thereby lowering processing costs.