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Products Description

Product Name: Vertical Tapered Mechanical Connector with Dual Threaded Ports


Product Overview

This product is an industrial-grade metallic mechanical component designed for high-strength connections in machinery and equipment. Crafted from stainless steel (silver-gray finish), it features a vertical rectangular main body with a bottom tapered section and two curved upper arms, each containing a circular port. One port includes internal threads for secure fastening, while the cylindrical base ensures reliable attachment. Ideal for harsh environments, this component excels in mechanical linkages, frame supports, and fluid transport systems.

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Core Specifications

ParameterTechnical ValueTesting Standard
Material304 Stainless SteelASTM A240
Overall DimensionsH×W×D=150×60×25mmISO 2768
Thread SpecificationM8×1.25mm (Internal Threads)ISO 965
Base DiameterΦ40mm ±0.1mmGB/T 3091
Surface RoughnessRa 0.8μmSAE J444
Load CapacityStatic Load ≥2kN, Dynamic Load ≥1.2kNISO 16860

Design Features

  1. Tapered Structural Design

    • Vertical Rectangle: Provides stability for vertical installations.
    • Bottom Taper: Enhances load distribution (stress reduction by 35%).
  2. Dual-Port Configuration

    • Curved Upper Arms: 15° angled extensions for ergonomic tool access.
    • Internal Threads: M8 threaded port supports high-torque fastening.
  3. Surface Treatment

    • Electropolished Finish: Ra 0.8μm for reduced friction and corrosion resistance.
    • Passivation Layer: 20μm oxide coating (salt spray test ≥1,000 hours).

Manufacturing Process

Process StepTechnical FocusEquipment Used
Bar CuttingLaser profiling (±0.05mm)Trumpf TruLaser 5030
FormingHydraulic press bending (80 tons)AIDA HM-2000
Thread MachiningCNC Swiss-type lathe (4-axis)DMG MORI CTX Beta 650
Surface FinishingElectropolishingBalzers PVD 300

Applications

  1. Industrial Machinery

    • Hydraulic cylinder mounting brackets (ISO 5211-compliant).
    • Machine tool worktable supports (resists vibration up to 50Hz).
  2. Fluid Systems

    • Pipeline connection nodes (DN50 PN16 pressure rating).
    • Pump housing adapters (temperature range: -40℃~150℃).
  3. Automotive

    • Battery tray mounting points (IP67-rated waterproofing).
    • Suspension linkage brackets (fatigue life >500k cycles).

Quality Assurance

  • Material Certification: SNI ISO 9001:2015
  • Process Standard: IATF 16949 (Automotive)
  • Performance Testing: CE marking (EU machinery directive).

Technical Advantages

Patented Geometry: Optimized taper-angle design (Patent No.: ZL20232345676)
Eco-Friendly: RoHS 2.0 compliant (lead-free surface treatment)
Custom Solutions: Available in CNC-machined prototypes (3D model download link provided).

Contact Us
Technical Support: +86 150-153-26863

 Email: cassy@xqdmachining.com

 Website: https://xqdmachining.com/index.html


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